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PharmaPack Process Technologies
Turnkey Solutions

Complete vial processing lines

End-to-end aseptic manufacturing — fully integrated, GMP-validated and delivered as a single turnkey project.

Complete Vial Processing Line

One validated line, six integrated stages

End-to-end aseptic manufacturing — fully integrated, GMP-validated, turnkey delivery.

01

Vial Washing

Multi-stage WFI wash & blow-off

02

Depyrogenation Tunnel

Dry heat ≥250°C endotoxin removal

03

Vial Filling

Aseptic fill ±1% accuracy

04

Load / Unload System

Automated aseptic vial transfer

05

Lyophilizer

Freeze drying, CIP/SIP validated

06

Vial Sealing

Crimp cap seal, 100% inspection

ISO 5 / Grade A

Entire line operates under aseptic conditions

21 CFR Part 11

Full data integrity & audit trail throughout

IQ / OQ / PQ

Complete validation package for all equipment

Product Roadmap

Expanding our equipment portfolio

In addition to our three core lines, the following equipment is in development — extending our turnkey capability across the entire aseptic vial processing line. These products are not yet available.

Coming SoonFinal-Stage Sterilization

Terminal Sterilizers

Steam / moist-heat terminal sterilization for filled and sealed vials, ampoules, IV bags and ophthalmic preparations.

Coming SoonHigh-Purity Cleaning

Vial Washing Machines

Multi-stage WFI and purified-water vial washing with inverted wash, air blow-off and integrated inspection reject.

Coming SoonPrecision Aseptic Filling

Vial Filling Machines

Peristaltic, piston or time-pressure filling with ±1% accuracy, in-process weight checking and integrated stoppering.

Coming SoonCrimping & Sealing

Vial Sealing Machines

Torque-controlled aluminium crimp capping with 100% vision inspection and quick cap-format changeover.

Coming SoonGrade A Aseptic Protection

Restricted Access Barrier Systems (RABS)

Open and closed RABS with unidirectional HEPA airflow and validated glove ports, integrating with filling and sealing lines.

Coming SoonHighest Sterility Assurance

Pharmaceutical Isolators

Fully enclosed ISO 5 / Grade A isolators with VHP bio-decontamination and SAL 10⁻⁶ sterility assurance.

Coming SoonDry Heat Sterilization

Depyrogenation Tunnels

Continuous dry-heat depyrogenation at ≥250°C with three-zone design and full temperature mapping.

Available today

Our three core equipment lines are in production now and ready for your project.

Plan your turnkey line with us

From a single unit to a complete integrated vial processing line — our engineers will help you scope, validate and deliver.